Journal of the Ceramic Society of Japan
Online ISSN : 1348-6535
Print ISSN : 1882-0743
ISSN-L : 1348-6535
Special Article: The 65th CerSJ Awards for Advancements in Ceramic Science and Technology: Review
Microstructural control for ultrafine-grained non-oxide structural ceramics
Mikinori HOTTA
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2012 Volume 120 Issue 1400 Pages 123-130

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Abstract

Ultrafine-grained non-oxide ceramics were prepared by combining the synthesis technology for fine-grained starting powders and the rapid sintering technology for spark plasma sintering (SPS); the two technologies were combined for obtaining ceramics with improved heat and corrosion resistance and improved mechanical properties. Hollow spherical Ca-α SiAlON powders composed of nanosized particles were synthesized by carbothermal reduction–nitridation of a SiO2–Al2O3–CaCO3 powder mixture. Using the Ca-α SiAlON powder, dense Ca-α SiAlON nanoceramics and porous Ca-α SiAlON ceramics with excellent mechanical properties and high heat and corrosion resistance were fabricated by the SPS technique. Ultrafine-grained Si3N4 and SiC ceramics were prepared from fine-grained Si3N4 and SiC powders by SPS. The densification of cubic-BN-dispersed ceramics composites was achieved without the phase transformation of cubic BN to low-hardness hexagonal BN, at a moderate pressure by the SPS technique.

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© 2012 The Ceramic Society of Japan
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