2001 年 22 巻 2 号 p. 136-143
Structural changes and anti-corrosion properties of dry-in-place chromate coatings at drying temperatures up to 400 oC have been investigated using DTA, SIMS, XPS and SVET. DTA of the deposits from a chromate bath containing Cr3+, Cr6+ and PO43- species showed two distinct peaks due to endothermic (85∼200 oC) and exothermic (200∼400 oC) reactions. SIMS analysis indicated the presence of high molecular fragments at the final endothermic stage (∼200 oC), suggesting that polymerization occurs; however the polymerized coating was partially decomposed at the subsequent exothermic stage (around 300 oC). XPS analysis disclosed that the deposits consist of Cr3+, Cr6+ (Cr2O72- etc) and PO43- as polynuclear complexes at the endothermic stage. Furthermore, corrosion resistance of chromated electrogalvanized steel and self-healing effect were investigated. The order of corrosion resistance from the highest to the lowest as evaluated using a salt spray test for three drying temperatures was 200 oC, 85 oC and 300 oC; it was found that the corrosion resistance differed with the differences in the final drying temperature. The self-healing effect was remarkable in the chromate dried up to 200 oC, and high corrosion resistance was measured by SVET.