MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
Effect of Die Surface Roughness on Deformation Characteristics and Cavitation during Blow Forming in a Superplastic 5083 Alloy
Horng-yu WuChui-hung ChiuShyh-hung SheuShyong LeeJian-yih Wang
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2007 Volume 48 Issue 9 Pages 2483-2488

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Abstract

Effect of die surface roughness on deformation behavior of a superplastic material has relatively been less examined, though it is important for industrial application during die design. In this paper, a superplastic 5083 Al alloy under bi-axial deformation was investigated by deforming the sheet into a rectangular die cavity with different degrees of die surface roughness. It was found that reducing the interfacial friction by use of a die with a smaller surface roughness improved the metal flow after the deformed sheet had made contact with the die bottom surface. Changes of the metal flow during forming not only developed a better thickness distribution of the formed part, but also reduced the cavitation levels.

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© 2007 The Japan Institute of Metals and Materials
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