Electric Arc Furnace (EAF) dust, defined as special industrial waste in Japan, is treated through pyrometallurgical processes in which crude ZnO powder is recovered. An on-site type process, however, is desired to reduce treatment cost and cost of transportation of the dust. A hydrometallurgical process is considered to be suitable for such an on-site treatment. Although many EAF dust treatment processes by hydrometallurgical method have been proposed, most of them have not been commercialized in Japan. A short review of hydrometallurgical processes for EAF dust was done and a new hydrometallurgical process for EAF dust was proposed in this study. Nitric acid solution is used for the extraction of ZnO from the dust. Some characteristics of the process are as follows:
(1) Recovery of Zn from zinc ferrite in EAF dust is the target, while the dissolution of Fe is limited by controlling the pH of the solution.
(2) Zn is recovered as metallic Zn by electrowinning from the solution and nitric acid is regenerated in the anode.